Kia is recalling close to 40,000 Sorento LX models produced between 2020 and 2023 because of a fault in their heating, ventilation, and air conditioning (HVAC) systems. This issue, potentially leading to overheating and fire, primarily affects the blower motor resistor wiring. Owners are strongly advised to limit fan usage to speed '2' or lower and, if possible, park their vehicles outside until the necessary repairs are performed. The company will replace the faulty components from a new supplier and will reimburse owners who have already covered the cost of similar repairs.
Kia Initiates Precautionary Recall for Sorento HVAC System Defect
Kia has announced a significant recall affecting 39,536 Sorento LX vehicles manufactured at its Georgia plant between September 10, 2020, and December 29, 2023. This action comes after the discovery of a potential fire hazard originating from the vehicle's HVAC system. Specifically, the wiring assembly connected to the blower motor resistor is prone to overheating when the fan speed is set to '3' or higher with the ignition engaged. This defect, identified through filings with the National Highway Traffic Safety Administration (NHTSA), is attributed to inconsistent quality in wiring gauges from a particular supplier.
Affected vehicle owners might notice several warning signs prior to the issue escalating, such as a non-functioning blower motor, a distinct burning smell, or even smoke emanating from the air vents. To mitigate the risk, Kia recommends that owners restrict their fan speed to '2' or below. Furthermore, as a safety measure, drivers are encouraged to avoid operating their vehicles or to park them in outdoor areas until the recall repair is completed. Dealerships began receiving notifications on September 26, 2025, and owner notifications are scheduled to commence from November 24, 2025, through December 31, 2025. Owners can verify if their Sorento is part of this recall by checking their vehicle identification number (VIN) starting October 9, 2025.
The rectification process involves replacing both the blower motor resistor circuit harness and the blower motor resistor itself with components sourced from a new supplier, expected to be free of the initial quality concerns. Kia has also committed to reimbursing owners who have previously paid for repairs related to this defect, aligning with its reimbursement strategy submitted to regulatory bodies.
This recall serves as a crucial reminder for all vehicle owners to heed manufacturer safety advisories promptly. It underscores the importance of stringent quality control in automotive component manufacturing and how minor defects can lead to significant safety risks. For Kia, ensuring a swift and effective resolution will be key to maintaining consumer trust and upholding its commitment to vehicle safety. It also highlights the proactive role of regulatory bodies like the NHTSA in identifying and addressing potential hazards in the automotive industry.